Material Handling Robots With Highly Flexible Automatic Device Used For Product Palletizer
Want to make your packaging application faster, precise and more
cost-efficient? Robots are the answer! WSD-MD410i/300,highly automation Packaging industrial robot is
mainly applied in sorting, picking, palletizing, depalletizing,
packing, transporting and logistics system, highly flexible
packaging industrial robot automation exert itself to improve
efficiency, quality and safety.
Repeated positioning accuracy(BP)(mm)
1. All use full servo robot drive control technology;
2.SANYO high inertia servo motor, control more stable and reliable;
3.Mature SANYO robots dedicated primary drive;
4.The optimal robot control technology to trajectory planning;
5.A very simple robot teach pendant features technology;
6.Palletizing recipe preset function.
Basic performance description
|Robot palletizer||Equipment name||Parallel bar robot palletizer|
|Pack type||Shrink wrapped|
|Robot power||7.5Kw,auxiliary power: 12KW|
|Compressed air||(a)Pressure: 0.5MPa (b)Air consumption:max: 100L/min|
|Ratio of palletizing||Ratio of palletizing|
|Weight(main machine)||1940KG,auxiliary equipment weight:2000KG|
|Noise||≤ 75 dB|
Main equipment configuration
Pallet conveyor,pallet dispenser, ABB 410iB/160 robot,gripper,two
speed conveyor etc.
1. Structure characters
1.1 Intelligent carton rotation: the infeeded carton can be arranged one by one, and finally
arranged as per palletizing mode. If the carton needs to rotate 90
º degree, then when the carton enters to the roller conveyor has a
function of rotation, the sensor detects the signal then feedback
to the PLC, PLC in accordance with the pre-programmed controls
solenoid valve action, drive cylinder moves, the cylinder drives
the rotating device and make the carton rotate 90 º degree then to
carton arrangement area.
1.2 Intelligent carton arrangement: in the carton arrangement area, layer table pushes the arranged
single or double row carton to the front carton collecting plate
through cooperation between counting sensor and sensor controlled
by PLC, the back pusher return back and push cartons again until
one complete layer cartons then pushed to the gripper.
1.3 Intelligent palletizing: When the arranged cartons enter into the gripper, they will be
clamped tightly by the cylinder, send signal to the robot which
will palletize the arranged cartons on the pallet automatically
according to the program. After palletizing finished it will send
signal to empty and full pallet conveyor and full pallet will be
out and empty will be in for palletizing.
1.4 Intelligent pallet conveyor: empty and full pallet conveyor detected by sensor, empty pallets
loaded by forklift will be transported to the palletizing station
to palletize controlled by PLC. Finished full pallets will be
transported to forklift position then discharged by forklift.
Sensors are installed on the pallet conveyor, no pallet pallet
conveyor stops so that to reduce energy consumption.
1.5Advanced configuration, safe and reliable:Adopts imported SEW motor, FESTO pneumatic control system, SICK
photoelectric control and Siemens systems, PLC module integration
control to ensure that the equipment operation, low failure, high
efficiency configuration with carton monitoring devices, automatic
show production yield.
1.6 High quality electrostatic spraying:when designing this machine at the beginning we consider that most
of equipments in China are carbon steel painting, the disadvantage
is low adsorption forces, easy falling off, easy aging, fading when
high temperature, needs re-painting during overhaul after 2-3
years, which costs a lot, but we compare with foreign equipments,
treat the machine by electrostatic spraying, cost is about 4-5
times of painting. Machine bright and shinning, high absorption
forces, reaching the level of import machine.
1.7Fine material and durable:Adopts large quantities of imported aluminum and stainless steel
materials, its lifetime is several times of domestic made
materials, Main moving wheel adopts Sweden FAG, famous bearing and
TAIWAN Jinheng linear bearing moving parts with lubrication,
durable, minimal spare parts replacement, reducing the cost of
1.8 Reasonable structure, easy to operate and maintain:The machine composed of reasonable mechanical structure, reliable
pneumatic device and advanced automation control technology, high
configuration, close working, according with industrial safety
rules, firm structure, easy to operate and maintain.
1.9 Compact cabinet design:In order to save more space for the customer, safety using the
machine, we install the electric cabinet on a right position, which
make the complete machine more compact.
1. Power supply:200-220V(Max.±10%)50Hz 3PH+PE
2. Low pressure control:SIEMENS(SHNEIDER)24VDC
3. Sensor :SICK
5. Main switch:SHNEIDER
6. Switch button:Ø 22mm
7. Proximity switch:Ø18mm
8. Control system:SIEMENS
9. Motor: SEW
10. Inverter: DANFOSS
11. Other electric equipment protection degree no less than IP54
12. Pneumatics: FESTO
13. Electromagnetic switch and electrovalve:FESTO
1. Temperature:Min.+10 º C –Max.+45 º C,Fluctuations in daily
working ±3 º C
3. Set according to attitude of 1000 meters
4. If the above conditions can not meet or exceed the size
specified in the contract, the customer shall immediately notify
the VANTA sales department in order to make the appropriate
adjustments to ensure the normal operation of the machine. If the
customer fails to notify the sales department. Any caused machine
problems, will be customer’s responsibility.
Equipment material and baking varnish
1. Equipment material
A:Pack conveyor and pallet conveyor made of stainless steel, side
plate made of high quality carbon steel, surface baking crude
silver paint (Different customer requirements)
B:Main transmission parts 45 # steel (key parts 40Cr) after heat
treatment and surface treatment, rack, frame and others made of
high quality carbon steel.
2. Baking varnish
A: Machine frame SAZ 2.5 sandblasted, accord with SIS standards and
by solvent degreasing.
B: Blasting in the160o C Oven. Neat appearance, bright color, deep
blue color (depending on the different requirements of customers)
as basic color, a reasonable match. Moving parts and safety fence
use warning signs and warning color (moving part is the red / black
stripes, protective part is yellow / white stripes).